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Site path:略過巡覽連結Foundries > Iron/Steel Casting
Thursday, 10 / 17, 2019

Iron / Steel casting

Valmate ISO-9001, TS-16949 Certified Ferrous Foundry provides manual molding for the low volume orders, the middle to high volume orders would be put on machine molding process, the professional casting engineers will keep the good production conditions from the qualified green sand in sieving, compression, tensile strength, moisture, CB value, bond testing etc. Valmate can produce castings from ounce up to 10,000 lbs in gray iron from Furan process, up to 5,000 lbs in ductile iron and cast steel. The in-house machine shop is equipped 8 sets of machine-centers and 20 sets of CNCLathe machines for high volume production.

Automatic Molding
Automatic Molding
Manual Molding Machines
Manual Molding Machines
Manual Molding Machines
Manual Molding Machines

 

  • PRODUCTION CAPACITY

    • Green Sand Molding, No-Bake for the Cast Iron.
    • Esterifying Sodium Silicate Sand Molding for Cast Steel.
    • Lost Form Molding for Precision Casting Steel.
      Shell Mold
      Shell Mold
      Sand Molding
      Sand Molding
      Furan Process
      Furan Process
    • 3,000 tons per month in one shift operation
    • 5,000 tons per month in two shift operation
  • FACILITIES

    Horizontal Manual Molding Machine
    Flask Size:
    600 x 750 x 200 / 450 mm  30 molds / hr / set
    200 x 1300 x 350 / 350 mm  10 molds / hr
    5 units
    Horizontal Automatic Molding
    Flask size : 60 x 700 x 250 / 250mm 100 molds / hr
    1 unit
    Foran Process Molding Machine ( 5tons / hr ) 1 unit
    Shell / Core Making Machine 8 sets
    Cupola Furnace ( 5 tons ) 2 sets
    Low Frequency Furnace ( 5tons / 1200kw ) 2 units
    Low Frequency Furnace ( 10tons / 1200kw) 2 units
    1.5 tons Electric AC Furnace 1 unit
    3 tons Electric AC Furnace 1 set
    Green Sand Mixing Equipment ( 75 tons / hr ) 1 set
    Shoot Blasting Machine 6 sets
    Sand Test 1 set
  • MATERIAL

    • Cast Iron, Ductile Iron Vermicular Graphite.
    • Cast Iron, Carbon Steel, Stainless.
    • High Cr, Mn Steel, Ni Alloys etc.
  • PRODUCTS

    • Automobile, Refrigerator, Engine, Transmission Parts.
    • Gear and Socket, Puley, Pump, Electric Motor Housing,
    • Machine Parts and Base, Hydrant and valve Body.
    • Milling, Construction, Arm, Turbine Parts.